• Remove facet 06 00 00: Wood, Plastics, and Composites
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In spite of its inherent drawbacks—it burns, it rots, it expands and contracts with moisture—wood has been a material of choice for centuries for everything from large structural members to fine millwork.

We use wood in many different forms: as solid pieces of lumber milled and finished to the shape we need, as thin veneers shaved off a log, or as wood fiber, glued together into engineered panels and other shapes.

Forest management and FSC

Environmental damage and resource depletion from centuries of logging North American forests have made us much more sensitive to the need for careful forest management: harvesting timber in a way that protects wildlife habitat, recreational opportunities, aquifer recharge, and the long-term interests of local communities.

These concerns led to the practice of independent certification of well-managed forests, and a system of labeling wood products from those forests so specifiers and builders can use wood with some confidence that the forest it came from is not being abused. Tree farms or plantations may be one legitimate alternative to logging in natural forests, as long as those forests are not being cleared and converted to create more plantations.

In GreenSpec we look to the Forest Stewardship Council (FSC) certification as the most responsible indicator that wood products of all types come from well-managed forests.

Salvaged and reclaimed wood

For most building materials, the terms “salvaged” and “reclaimed” apply only to materials that have been previously used and then collected for reuse. This definition applies to wood products as well, especially large timbers from old structures that are remilled for use as structural members or flooring.

With wood products, however, there are also logs that have been salvaged from river bottoms, or from forests that have been submerged by reservoirs. Some foresters even refer to cleanup operations after a forest has been damaged by logging, fire, or storms as “salvage.” These kinds of salvaged wood don’t count toward LEED credits, but might still be a good option. Be careful, though: some salvage operations, particularly river-bottom salvage, can cause habitat disruption.

Glues and binders

The most common binders used to make panel products, such as plywood, oriented-strand board (OSB), particleboard, and medium- or high-density fiberboard (MDF or HDF), use formaldehyde as a primary ingredient. Panels designed for indoor use are especially problematic, because the urea-formaldehyde resin that holds them together is less stable and offgases carcinogenic formaldehyde.

Alternative binders are available and increasingly common, thanks to growing awareness of the issue and recent regulations (led by California) restricting allowable formaldehyde emissions. Look for products that meet California’s CARB Phase II requirements for having no-added urea-formaldehyde (NAUF).

Preservative and other treatments

To prevent wood from rotting in applications where it can get wet, and from burning, we treat it with chemicals, some of which are toxic—although use of the worst heavy-metal formulations has been largely eliminated in buildings over the past decade. Less-hazardous alternatives are available for many applications.

Insulated panels and sheathing

Most insulation products are covered separately in Division 7, Thermal and Moisture Protection, but those integrated with wood, such as structural insulated panels (SIPs, also known as stressed-skin panels), are listed here.
SIPs are useful for creating building envelopes with continuous insulation (spanning across structural members that otherwise short-circuit the insulation) and with minimal air leakage. Some sheathing products also have integral insulation that provides similar benefits.

Plastic lumber

Both virgin and recycled plastic construction products are increasingly used to make construction products, including boards and trim intended to replace wood in outdoor applications such as decking and fencing. GreenSpec doesn’t favor using virgin plastic in this way, especially the ubiquitous PVC, but recycled plastic products can be a good choice. There are also wood-plastic composites that offer some advantages over either wood or plastic alone.

In spite of its inherent drawbacks—it burns, it rots, it expands and contracts with moisture—wood has been a material of choice for centuries for everything from large structural members to fine millwork.

We use wood in many different forms: as solid pieces of lumber milled and finished to the shape we need, as thin veneers shaved off a log, or as wood fiber, glued together into engineered panels and other shapes.

  • General Panel Corporation Structural Insulated Panels
  • General Panel Corporation Structural Insulated Panels
  • General Panel Corporation
  • General Panel Corporation Structural Insulated Panels
    General Panel Corporation
    General Panel Corporation produces an EPS-core SIP system. The company offers panels with a EPS core thicknesses of 3-5/8", 5-5/8", 7-3/8", 9-3/8", and 11-3/8" with corresponding R-values of 15, 23, 30, 38, and 46. The company produces panels in Mississippi and Tennessee.
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  • Zip Wall and Roof Sheathing System
  • Zip Wall and Roof Sheathing System
  • Huber Engineered Woods
  • Zip Wall and Roof Sheathing System
    Huber Engineered Woods
    Huber’s Zip System consists of a sheathing with a built-in water-resistive barrier, eliminating the need for house wrap and speeding installation. When used with the company’s seam tape, the Zip System has an air leakage rate of 0.037 L/s•m2 @ 75 Pascal per ASTM E2357 (below the ABAA standard of 0.2 L/s•m2 @ 75 Pascal) and can contribute to an airtight building assembly while allowing vapor permeability, thus reducing the risk of moisture damage. Available for roofs and walls, this sheathing incorporates Huber’s PS2-rated AdvanTech floor panels, which are made with low-emitting no-added formaldehyde (NAUF) resins (a combination of phenol formaldehyde and MDI). The green outer skin is Kraft paper impregnated with phenol formaldehyde resin, which forms a thermoset polymer coating . Available in 7/16"-thick 4'x8', 4'x9', and 4'x10' panels and ½"-thick 4'x8' panels, Zip sheathing comes with a 30-year warranty.
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  • Kirei Pacific Coastal Reclaimed Paneling
  • Kirei Pacific Coastal Reclaimed Paneling
  • Kirei USA
  • Kirei Pacific Coastal Reclaimed Paneling
    Kirei USA
    Kirei's Pacific Coastal line of paneling consists of redwood from post-industrial manufacturing scrap and blue pine from beetle-killed trees. In addition to slatwalls and tabletop slabs, the wood is available in 1/4" (1-ply) 1x8 panels and 3/4" (3-ply) 4x8 panels. The company recommends the line for applications including walls, flooring, cabinetry, and furniture. All Kirei Pacific Coastal products use NAUF resin and are CARB II certified.
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  • Stramit CAFboard
  • Stramit CAFboard
  • Stramit USA, LLC
  • Stramit CAFboard
    Stramit USA, LLC
    CAFboard is a compressed-fiber panel manufactured by Stramit from wheat straw. The company markets the boards for SIPs, door cores, interior sheathing, acoustical panels, and many other applications. CAFboard is processed under high heat and pressure, which convert lignin already present in the straw into a natural binder—no binder is added, and testing shows zero VOC emissions. The boards have a STC ratings of 32 (for thinner boards) and 45 (for thicker boards); and a one- or two-hour fire rating (depending on thickness) based on ASTM E119/UL263. The boards contain no added flame retardants. CAFboard is available in densities from 15.6 to 40.5 pounds per cubic foot, and Stramit USA claims that the R-value of these panels ranges from R-2.32 to R-3.03. However, the company couldn't provide a lab report backing those claims, and we think they are exaggerated—see our full review for more discussion.

    Stramit also claims high resistance to mold and mildew without added chemicals, low moisture absorption, natural termite resistance, and a negative carbon footprint. CAFboard panels range in thickness from 1.000" to 3.125" and are available in two standard widths—31.50" and 42.24". The company also incorporates CAFboard into two other Stramit products: the CAFsteel panelized building system and the CAFquiet interior partition system, which features an STC rating of 50.
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  • Thermory Decking
  • Thermory Decking
  • Thermory
  • Thermory Decking
    Thermory
    Thermory wood decking is thermally modified for durability without the use of chemical preservatives. Heated to approximately 400°F in a process Thermory has used in Estonia since the 1990s, the decking is strength-tested at 14,000 lbs/in2 and, according to the company, will resist rot and insects for at least 25 years. Most Thermory decking is made of ash harvested and milled in the U.S. and then shipped to Estonia for thermal treatment, so decking shipped back for use in the U.S. has added embodied energy from transportation. The company does not currently offer FSC certified wood. Thermory decking is available in various sizes.
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  • RedBuilt Certified Engineered Lumber
  • RedBuilt Certified Engineered Lumber
  • RedBuilt Engineered Wood Products
  • RedBuilt Certified Engineered Lumber
    RedBuilt Engineered Wood Products
    RedBuilt offers certified engineered wood products, including FSC-certified Red-I I-joists, RedLam LVL, and Open-Web trusses. The company uses phenol formaldehyde, resorcinol formaldehyde, and polymeric diphenylmethane diisocyanate (pMDI) resins in the manufacturing process. With some products, special orders may be required.
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  • Sustainable Northwest Trim, Decking, and Lumber
  • Sustainable Northwest Trim, Decking, and Lumber
  • Sustainable Northwest Wood
  • Sustainable Northwest Trim, Decking, and Lumber
    Sustainable Northwest Wood
    Sustainable Northwest Wood offers FSC-certified trim, decking, and lumber sourced from the Pacific Northwest. The trim, including base molding and interior door and window trim, is milled from Pacific Albus, a cottonwood/poplar hybrid from northern Oregon. Available in 1x4 and 1x6 dimensions in 10' and 12' lengths, the trim is pre-primed with zero-VOC primer. Sustainable Northwest Wood also offers decking made of Western Red Cedar from Oregon and Washington, available in 8' to 16' lengths, and Douglas Fir lumber in 2x4 to 6x6 dimensions in 8' to 20' lengths.
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  • Greenix Panels
  • Greenix Panels
  • SIP Supply
  • Greenix Panels
    SIP Supply
    Greenix modular panels are available with steel or OSB skins. These structural insulated panels (SIPs) are available in various thicknesses from 4” to 6-1/2” and are injected with polyurethane foam, providing R-values between R-25 and R-40. The interlocking, tongue-and-groove panels may be used as exterior walls or in load-bearing floors or roofs.
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  • Restoration Juniper Decking
  • Restoration Juniper Decking
  • Sustainable Northwest Wood
  • Restoration Juniper Decking
    Sustainable Northwest Wood
    Restoration Juniper Decking is made from untreated juniper wood harvested in grassland restoration projects in Oregon's high desert. The kiln-dried, 2"x6"x8' decking is naturally more rot-resistant than cedar or redwood, offering an alternative to pressure-treated wood. Human suppression of the region's wildfire cycle has allowed juniper to crowd out other native species, depleting the area's groundwater; ranchers have previously cut and burned juniper trees, but Sustainable Northwest is working to create a new market for the wood.
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  • Open Joist Triforce
  • Open Joist Triforce
  • Open Joist Triforce
  • Open Joist Triforce
    Open Joist Triforce
    Open Joist Triforce is a open-web, parallel-chord truss with solid-wood diagonal struts. It is most commonly used as for joists, but can also be used as rafters to achieve superinsulated roofs. The solid-wood 2x2 diagonal struts are attached with finger-jointed, glued grooves, potentially increasing durability when contrasted with OSB or metal plates that could degrade or corrode over time. Each Open Joist Triforce joist includes a 34-1/8" OSB panel at one end that allows the length to be easily modified, thus allowing more economical, standard-dimension manufacturing. FSC certification is available with Open Joist Triforce products.
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  • Agepan Functional Wood
  • Agepan Functional Wood
  • Peak Building Products
  • Agepan Functional Wood
    Peak Building Products
    Agepan, manufactured in Germany by Glunz AG and imported in North America by several Passive House building product dealers, is a line of vapor-permeable wood fiber products. Agepan THD, an insulation appropriate for both interior and external applications, contains no added formaldehyde, though it is bonded with PMDI, an isocyanate. Agepan THD has an R-value of R-3 per inch. It is available in a variety of sizes and thicknesses, as well as in either square edge or tongue and groove styles. Other products include floor and roof panels, OSB, and cellulose insulation. An EPD was conducted for Agepan in accordance with ISO 14025 and is available for review via the German Institute of Construction and Environment here (PDF).
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  • Kingspan Insulated Metal Roof Panels
  • Kingspan Insulated Metal Roof Panels
  • Kingspan Insulated Panels
  • Kingspan Insulated Metal Roof Panels
    Kingspan Insulated Panels
    Kingspan's interlocking roof panels consist of a polyisocyanurate core between steel skins available in different lengths and thicknesses. Intended for slopes as low as 1/4:12, Kingspan insulated weathertight panels work in cooling, heating, and mixed climates. Kingzip standing seam panels are faced with pre-painted Galvalume or Zincalume steel and mechanically seamed with the KingZip Power Seamer. These 42"-wide panels have R-values of 15 for the 2" panel and 48 for the 6". Kingspan 900 High Rib Roof Panels are faced with galvanized, pre-painted steel, installed with overlapping ribs, butyl tape, and sealant and through-fastened with screws. The 40" panels achieve from R-15 (2") to R-49 (6").

    Kingspan has a UL-certified Environmental Product Declaration (EPD) for its panels, available for download on their Path to Net Zero website.
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  • ACME Panel
  • ACME Panel
  • ACME Panel
  • ACME Panel
    ACME Panel
    ACME Panel is a regional manufacturer of EPS-core structural insulated panels (SIPs); available thicknesses range from 4.5" to 12.25". These SIPs are fairly standard, with OSB skins and minimum 0.9 pcf EPS. A 30 kW photovoltaic system on the factory roof generates power for plant operations.
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  • Viridian Reclaimed Wood
  • Viridian Reclaimed Wood
  • Viridian Reclaimed Wood
  • Viridian Reclaimed Wood
    Viridian Reclaimed Wood
    Oregon-based Viridian Reclaimed Wood offers flooring, tabletops, paneling, veneers, and other products made from overseas shipping materials—primarily wooden pallets, crates, and packing materials. This FSC-certified reclaimed wood includes European beech, oak (or “Fishtail oak” which has unique grain pattern), spruce and pine from Russia, and “Jakarta market blend,” which is a mix of Asian hardwoods sorted for consistent hardness. Virdian also offers reclaimed Douglas fir from local warehouses and school bleachers. All of this wood is heat-treated to destroy insects (no chemically treated wood is used) and kiln-dried. The company uses radio-frequency-cured PVA glues and finishes that meet California Air Resources Board (CARB) standards.
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  • Ecolibrium Wall Base
  • Ecolibrium Wall Base
  • Johnsonite
  • Ecolibrium Wall Base
    Johnsonite
    Ecolibrium PVC-free wall base, with total VOCs under 100 mcg/L, contains 7% rapidly renewable materials (walnut shells, oyster shells, and pine rosin), and 15% pre-consumer recycled content. Ecolibrium weighs 25% less than most wall base products, reducing the energy required to transport it. Ecolibrium is 100% recyclable through Johnsonite's Restart program.
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